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Custom New Stainless Steel Iron Investment Casting Parts Car Turbo Exhaust Manifolds
Custom New Stainless Steel Iron Investment Casting Parts Car Turbo Exhaust Manifolds
Custom New Stainless Steel Iron Investment Casting Parts Car Turbo Exhaust Manifolds
Custom New Stainless Steel Iron Investment Casting Parts Car Turbo Exhaust Manifolds
Custom New Stainless Steel Iron Investment Casting Parts Car Turbo Exhaust Manifolds
Custom New Stainless Steel Iron Investment Casting Parts Car Turbo Exhaust Manifolds
Custom New Stainless Steel Iron Investment Casting Parts Car Turbo Exhaust Manifolds
Custom New Stainless Steel Iron Investment Casting Parts Car Turbo Exhaust Manifolds
Custom New Stainless Steel Iron Investment Casting Parts Car Turbo Exhaust Manifolds
Custom New Stainless Steel Iron Investment Casting Parts Car Turbo Exhaust Manifolds
Custom New Stainless Steel Iron Investment Casting Parts Car Turbo Exhaust Manifolds
Custom New Stainless Steel Iron Investment Casting Parts Car Turbo Exhaust Manifolds

Custom New Stainless Steel Iron Investment Casting Parts Car Turbo Exhaust Manifolds

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In the high-performance automotive sector, the exhaust manifold serves as the critical junction between engine and turbocharger, directly influencing power output and thermal efficiency. Our Custom New Stainless Steel Iron Investment Casting Parts for Car Turbo Exhaust Manifolds combine advanced metallurgy with precision manufacturing to deliver components that withstand extreme temperatures while optimizing exhaust flow. These custom manifolds provide the perfect solution for performance enthusiasts seeking reliability and power gains in turbocharged applications.

Premium Material Selection
We utilize specialized heat-resistant alloys specifically engineered for exhaust applications:

  • Austenitic Stainless Steel (304/321/316): Excellent oxidation resistance up to 870°C with good formability

  • High-Silicon Nodular Iron (SiMo 5.1): Superior thermal fatigue resistance with operating temperatures to 800°C

  • Heat-Resistant Cast Steel (HK30): Optimal creep resistance under sustained high-temperature operation

  • Special Alloy Blends: Chromium-nickel-molybdenum combinations for enhanced thermal cycling performance

All materials undergo rigorous validation including:

  • Spectrochemical analysis ensuring precise alloy composition

  • High-temperature tensile testing (400-800°C range)

  • Thermal cycling resistance evaluation (1,000+ cycles)

  • Microstructure examination for carbide stability and grain structure

Advanced Investment Casting Process
Our manufacturing employs sophisticated lost-wax investment casting technology:

Pattern and Mold Engineering

  • 3D printed wax patterns for complex runner geometries

  • Multi-layer ceramic shell building with zircon-based primary coats

  • Controlled drying environment maintaining 40-60% relative humidity

  • High-temperature mold firing (1000-1100°C) ensuring shell integrity

Precision Casting Operations

  • Controlled atmosphere melting preventing surface contamination

  • Precision pouring temperature control (±15°C)

  • Computerized solidification simulation for optimal feeding

  • Automated shell removal and cutting processes

Performance Characteristics
Our turbo exhaust manifolds deliver:

  • Equal-length runner designs minimizing exhaust interference

  • Wall thickness optimization (4-6mm) for thermal management

  • Surface temperatures maintained below 900°C under continuous operation

  • Thermal expansion compatibility with cylinder head materials

  • Pressure capability exceeding 3 bar boost pressure

Precision Machining Integration
Critical machining operations include:

  • CNC milling of mounting flanges (flatness within 0.1mm)

  • Precision boring of turbocharger mounting interface

  • Surface grinding for optimal gasket sealing

  • Coordinate measuring machine verification

Quality Assurance Protocol
Each manifold undergoes comprehensive validation:

  • Dimensional inspection using optical scanning technology

  • Pressure testing to 5 bar for leak prevention

  • Magnetic particle inspection for surface defects

  • High-temperature thermal cycling testing

  • Material certification with full traceability

Technical Applications
Our custom manifolds serve:

  • Performance automotive turbo applications

  • Motorsports and racing vehicles

  • Diesel performance upgrades

  • Marine turbocharged engines

  • Industrial turbo machinery

Our engineering team provides complete technical support including:

  • Computational fluid dynamics analysis for flow optimization

  • Thermal stress analysis using FEA technology

  • Custom design for specific turbocharger configurations

  • Integrated wastegate and external gate options

By combining advanced investment casting with premium heat-resistant materials, we deliver turbo exhaust manifolds that ensure reliable high-performance operation, extended service life, and optimal power delivery. Our custom manufacturing approach guarantees perfect fitment and performance for both professional racing applications and street performance upgrades.

Custom New Stainless Steel Iron Investment Casting Parts Car Turbo Exhaust Manifolds manufacture
Custom New Stainless Steel Iron Investment Casting Parts Car Turbo Exhaust Manifolds details
Custom New Stainless Steel Iron Investment Casting Parts Car Turbo Exhaust Manifolds manufacture
Why are we called OEM experts in Exhaust Manifolds
We develop over 100 different types of exhaust manifolds every year
Dandong Pengxin  Production Process for Exhaust Manifold
Drawing Preparation: The Foundation of Precision,3D Scanning & Drafting: Our professional engineers use advanced scanners to convert samples into 2D/3D drawings (7–10 days).
Pattern & Sample Development: Where Time Invested Pays Off
Complexity: Exhaust manifolds often require 3–5 sets of metal patterns (vs. 1 set for simpler castings).Lead Time: 35–40 days for multi-cavity patterns; 25–30 days for simpler designs.
Initial Orders & Batch Production: Scaling Responsibly
Machine Allocation: One manifold order may occupy 2–3 molding machines. Our 16-machine facility prioritizes urgent orders and collaborates with partner foundries for auxiliary cores.
How Investors Can Mitigate Delays
Allocate 8–12 weeks for pattern/sample development. Compressing this risks quality failures. First batches take 20–30% longer due to process fine-tuning. Post-approval, lead times stabilize.
Custom New Stainless Steel Iron Investment Casting Parts Car Turbo Exhaust Manifolds factory
Who We Are
Dandong Pengxin Machinery Co., Ltd., founded in 1958, is a private enterprise specializing in casting, machining, and assembly. Spanning 66,000 m² with 40,000 m² of workshops, it has $40M in assets and 330 employees, including 46 technical staff. Annual capacity reaches 100,000 tons.
Equipped with advanced technologies like high-pressure molding and Japanese FBO Ⅲ production lines, it produces up to 30,000 tons/year. Facilities include 12-pulse electronic furnaces, CNC machines, and a quality inspection center with precision instruments.
Sell to 80+ countries and regions worldwide, serving large companies such as John Deere, Mercedes-Benz, John Deere, and Weir, Pengxin welcomes partnerships, prioritizing quality, service, and customer satisfaction.
Service

Pre-sales

Get your purchasing needs → Confirm order drawing→ Give customized solution → Offer a quotation → Make the pattern→ Provide samples→ Bulk production after samples approve the test.

On Sale

Drawing Control → Pattern Control → Raw Material Control → Molding Sand Control → Pouring Process Control → Raw Casting & Machining Control →Other Requirement Control→ Packing & Delivery Control.

After-Sales

Proactively get your feedback→ Engineering team gets involved→Casting engineer conducts metallographic and spectral tests based on the inventory test rods→Machining engineer's CMM inspection is based on the inventory samples→Provide solutions based on the test
results→Welcome to contact us for your customized solution.
Custom New Stainless Steel Iron Investment Casting Parts Car Turbo Exhaust Manifolds factory
Why Choose Us

How did Dandong Pengxin Become a Top Manufacturer of Exhaust Manifold

To become a world-leading exhaust manifold producer, Dandong Pengxin Machinery introduced in advanced manufacturing technologies, material innovation, quality control, and supply chain efficiency. Below are the key strategies to achieve this goal.
1.Advanced Casting Technologies (1) High-Precision Casting Processes Resin-Coated Sand Casting (Main production materials are gray cast iron and ductile iron） Ensures thin-wall, complex geometries with excellent surface finish (Ra 6.3–12.5 μm). Ideal for high-performance exhaust manifolds with tight tolerances.
(2)Investment Casting(Main production materials are 316 Stainless Steel and Heat-resistant steel)
Used for premium turbine housings and racing exhaust components,especially for some freight trucks in the United States.
(3)Gravity Casting for Aluminum Manifolds
Lightweight solutions for hybrid/electric vehicle exhaust systems,Gravity casting is the preferred method for mass-producing exhaust manifolds, involving melting metals like cast iron or aluminum and pouring the molten material into preheated steel molds solely by gravitational force. The process naturally fills mold cavities without external pressure, though some advanced variants may apply minimal supplemental pressure (0.2-0.5 bar) for complex geometries. This cost-effective method yields components with uniform 3-6mm wall thicknesses and smooth surfaces, offering superior metallurgical integrity and higher production rates than sand casting, making it ideal for durable exhaust systems requiring consistent quality in high volumes.
2.Quality & Certification Standards ISO 9001/TS 16949 (IATF 16949) → Automotive quality compliance. Leak & Pressure Testing → Ensures 100% gas-tight manifolds. Thermal Cycling Tests → Simulates 10+ years of thermal fatigue. 3D Scanning & CMM Inspection → Validates dimensional accuracy (±0.1mm).
Custom New Stainless Steel Iron Investment Casting Parts Car Turbo Exhaust Manifolds manufacture

Process designs derive from engineering drawings

Leveraging customer-provided 3D designs, our engineers develop precision mold models and perform comprehensive casting simulation analysis prior to production.
Custom New Stainless Steel Iron Investment Casting Parts Car Turbo Exhaust Manifolds factory

3D scanners

Many distributor clients lack 2D drawings - Dandong Pengxin's engineering team expertly converts physical samples into precise manufacturing drawings through professional scanning and reverse-engineering processes.
Custom New Stainless Steel Iron Investment Casting Parts Car Turbo Exhaust Manifolds details

Metal Mold for Exhuast Manifold,Coated sand casting

Industry exclusive: Complete exhaust manifold solutions exceeding 1 meter in length instead of segmented
assembly.
Custom New Stainless Steel Iron Investment Casting Parts Car Turbo Exhaust Manifolds supplier

Metal Mold for Exhaust Manifold,Sand Casting

90% of our exhaust manifolds are cost-effectively produced using molding machines, keeping both mold and casting expenses low.
Custom New Stainless Steel Iron Investment Casting Parts Car Turbo Exhaust Manifolds details

Exhaust Manifold Core Box

Dandong Pengxin Machinery utilizes proprietary core box forming technology to rapidly produce casting shells and conduct pour tests post-mold completion, significantly reducing lead times.
Custom New Stainless Steel Iron Investment Casting Parts Car Turbo Exhaust Manifolds supplier

Shell Molding Machine

To address production bottlenecks where each manifold occupies 2-3 molding machines, we implement dual solutions: our 16-machine fleet enables flexible scheduling, while partner foundries provide supplemental sand core production capacity for urgent orders, ensuring reliable delivery timelines.
Custom New Stainless Steel Iron Investment Casting Parts Car Turbo Exhaust Manifolds supplier

Coated sand casting

Dandong Pengxin specializes in high-precision resin-coated sand casting, producing 50,000+ annual metric tons of automotive components. Our automated lines yield CT7-8 grade castings with 3-6mm walls and Ra 12-25μm finishes. IATF 16949 certified and ISO9001.
Custom New Stainless Steel Iron Investment Casting Parts Car Turbo Exhaust Manifolds supplier

Molding Machines

We have four iron sand mold casting machines and two FBO III automatic molding lines. Their production capability is 120 sand flasks each hour, 9000 tons each year. Their sand flask size is 605×505×200/200mm.
Our Factory strength display
Custom New Stainless Steel Iron Investment Casting Parts Car Turbo Exhaust Manifolds factory

R&D

Our Company Owns A Provincial Level Technology Center, Plus A 15 Person R&D Team, With average 20+ Years Of R&D Experience. We can help customers design for free according to their requirements, or produce according to the drawings or samples.
Custom New Stainless Steel Iron Investment Casting Parts Car Turbo Exhaust Manifolds supplier

Production Capacity

At Pengxin-Casting, process control begins as early as in the planning and development phase of the products. We support our customers to perform all required tests and inspections in a laboratory. It goes without saying that our plants are certified according to ISO 9001 and IATF16949 in line with a validated quality management. As we strive to accomplish our zero-error policy,you can rely on the following process control measures: Drawing Control → Pattern Control → Raw Material Control → Molding Sand Control → Pouring Process Control → Raw Casting & Machining Control →Other Requirement Control→ Packing & Delivery Control.
Custom New Stainless Steel Iron Investment Casting Parts Car Turbo Exhaust Manifolds manufacture

Pattern Control

We simulate feeding syetem to check the pattern desgin from the filling process and material solidification,In this way, we can shorten the mold development cycle, reduce the number of mold trials and improve product quality.The software we use includes
‌Abaqus,‌Moldflow and Moldex 3D, simulate feeding system, reduce casting defects and improve efficiency.
Custom New Stainless Steel Iron Investment Casting Parts Car Turbo Exhaust Manifolds factory

Raw Material Control

We check the chemistry property as new raw material coming.
Custom New Stainless Steel Iron Investment Casting Parts Car Turbo Exhaust Manifolds manufacture

Machining Control

All dimensions 100% measuring Raw material spectral analysis and X-ray detection Critical dimensions with CMM measuring.
Custom New Stainless Steel Iron Investment Casting Parts Car Turbo Exhaust Manifolds supplier
Custom New Stainless Steel Iron Investment Casting Parts Car Turbo Exhaust Manifolds supplier
Our Process Control
Custom New Stainless Steel Iron Investment Casting Parts Car Turbo Exhaust Manifolds details
Our Team
Custom New Stainless Steel Iron Investment Casting Parts Car Turbo Exhaust Manifolds manufacture
Dandong Pengxin Foundry - Your Trusted Casting Solutions Partner Backed by 67+ years of metallurgical expertise, we deliver precision castings including exhaust manifolds and turbo housings through advanced resin-coated sand and gravity casting technologies. Our 50,000-ton capacity facility features automated molding machines, robotic shell production, and spectral analysis for quality assurance, serving global automotive and industrial clients with IATF 16949-certified manufacturing. Specializing in thin-wall (3-6mm) castings with Ra12-25μm finishes, our engineering team develops optimized solutions from prototype to mass production, supported by in-house mold design and rapid sample development within 15 days.
Custom New Stainless Steel Iron Investment Casting Parts Car Turbo Exhaust Manifolds supplier

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