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FORGING PARTS

OEM Forged Spindle Parts Rail Service Custom Forging Services

  • Overview
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In the demanding world of rail transportation, the integrity of every component is paramount. OEM Forged Spindle Parts stand as critical elements in rail bogies and drivetrains, where failure is not an option. Our specialized Custom Forging Services are engineered to meet the rigorous standards of the rail industry, delivering unmatched strength, durability, and reliability for spindles, axles, and other vital components.

Superior Materials for Extreme Conditions
We utilize high-grade alloy steels, such as AISI 4140, 4340, and other custom-grade alloys, specifically selected for their exceptional mechanical properties. These materials offer superior yield strength, toughness, and fatigue resistance, capable of withstanding the immense static and dynamic loads, shocks, and vibrational stresses encountered in daily rail service.

Precision Forging Process for Enhanced Performance
Our spindles are manufactured using the closed-die forging process. This method involves shaping metal under extreme pressure within precision-engineered dies. This process refines the steel's internal grain structure, creating a continuous grain flow that follows the contour of the part. The result is a spindle with:

  • Exceptional Fatigue Life: Resistant to crack initiation under cyclic loading.

  • High Impact Toughness: Able to absorb energy and resist brittle fracture.

  • Superior Structural Integrity: Free from voids and porosity, ensuring consistent performance.

Advanced Manufacturing & Rigorous Quality Control
Beyond forging, our full-service capabilities include precision machining, heat treatment (quenching and tempering), and non-destructive testing (NDT) like ultrasonic and magnetic particle inspection. This end-to-end control guarantees dimensional accuracy, optimal hardness, and a defect-free final product that conforms to all international rail standards (e.g., AAR, EN, ISO).

Application-Specific Custom Forging
We provide OEMs and rail operators with custom-forged solutions for:

  • Locomotive and Wagon Axle Spindles

  • Gearbox Components

  • Coupler Components

  • Bogie Beams and Adapters

By partnering with us for your Rail Service Custom Forging needs, you secure a trusted source for components that ensure operational safety, reduce downtime, and extend service life. Contact our engineering team to discuss your specific requirements for high-performance forged spindle parts.

About Us
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Material
Aluminum,gray cast iron,ductile iron,stainless steel, copper, brass, galvinized etc.
Size
Customized
Surface treatment
Powder coating, electroplating, oxide,anodization
Technics
laser cut, bend, weld, stamp,casting,forging
Certification
ISO9001:2015
OEM
Accept
Drawing Format
3D/CAD/Dwg/IGS/STEP
Color
Customized
Application
Appliance, Auto, Building, Capital equipment, Energy, Instrumentation, Medical device, Telecommunications
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Who We Are
Dandong Pengxin Machinery Co., Ltd., founded in 1958, is a private enterprise specializing in casting, machining, and assembly.
Spanning 66,000 m² with 40,000 m² of workshops, it has $40M in assets and 330 employees, including 46 technical staff. Annual capacity reaches 100,000 tons.
Equipped with advanced technologies like high-pressure molding and Japanese FBO Ⅲ production lines, it produces up to 30,000
tons/year. Facilities include 12-pulse electronic furnaces, CNC machines, and a quality inspection center with precision
instruments.

 
Service

Pre-sales

Get your purchasing needs → Confirm order drawing→ Give customized solution → Offer a quotation → Make the pattern→ Provide samples→ Bulk production after samples approve the test.

On Sale

Drawing Control → Pattern Control → Raw Material Control → Molding Sand Control → Pouring Process Control → Raw Casting & Machining Control →Other Requirement Control→ Packing & Delivery Control.

After-Sales

Proactively get your feedback→ Engineering team gets involved→Casting engineer conducts metallographic and spectral tests based on the inventory test rods→Machining engineer's CMM inspection is based on the inventory samples→Provide solutions based on the test results→Welcome to contact us for your customized solution.
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R&D
Our Company Owns A Provincial Level Technology Center, Plus A 15 Person R&D Team, With average 20+ Years Of R&D Experience. We can help customers design for free according to their requirements, or produce according to the drawings or samples.
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Production Capacity
100,000 tons+Annual production capacity for Iron.
30,000 tons+Annual production capacity for Aluminum.
80,000 tons+Annual production capacity for Steel.
4000+Mold develop production.

Quality Control

At Pengxin-Casting, process control begins as early as in the planning and development phase of the products. We support our customers to perform all required tests and inspections in a laboratory. It goes without saying that our plants are certified according to ISO 9001 and IATF16949 in line with a validated quality management. As we strive to accomplish our zero-error policy, you can rely on the following process control measures: Drawing Control → Pattern Control → Raw Material Control → Molding Sand Control → Pouring Process Control → Raw Casting & Machining Control →Other Requirement Control→ Packing & Delivery Control.
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Pattern Control

We simulate feeding syetem to check the pattern desgin from the filling process and material solidification,In this way, we can shorten the mold development cycle, reduce the number of mold trials and improve product quality.The software we use includes ‌Abaqus,‌Moldflow and Moldex3D,simulate feeding system, reduce casting defects and improve efficiency.
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Raw Material Control

We check the chemistry property as new raw material coming.
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Raw Casting & Machining Control

All dimensions 100% measuring Raw material spectral analysis and X-ray detection Critical dimensions with CMM measuring.
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Our Process Control
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Our Team
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