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Dual Mass Flywheel Ford Everest 3.0Tdci,Ranger 3.0Tdci,Mazda Bt-50 3.0

Dual Mass Flywheel Ford Everest 3.0Tdci,Ranger 3.0Tdci,Mazda Bt-50 3.0

Overview
Recommended Products

In modern diesel engine applications, the dual mass flywheel (DMF) plays a critical role in ensuring smooth power transmission and enhanced driving comfort. Specifically engineered for the Ford Everest 3.0Tdci, Ranger 3.0Tdci, and Mazda BT-50 3.0 platforms, our premium dual mass flywheel delivers exceptional performance and durability under the high-torque conditions characteristic of these powerful diesel engines. Through advanced manufacturing techniques and rigorous quality control, we provide a solution that effectively dampens torsional vibrations, protects the transmission system, and extends the service life of drivetrain components.

Material Excellence and Construction
The flywheel incorporates high-grade materials selected for their strength and fatigue resistance:

Primary and Secondary Masses: Manufactured from high-strength nodular cast iron (GGG70), providing excellent wear resistance and thermal stability.
Arc Spring System: Made from chrome-silicon alloy steel, ensuring consistent damping performance and long-term reliability.
Friction Linings: Premium composite materials with high heat resistance (up to 400°C) and stable coefficient of friction.
Bearings and Bushings: Precision-grade components with special surface treatments for reduced wear and smooth operation.

Advanced Manufacturing Process
Our production process integrates multiple quality-focused stages:

Precision Casting: Using resin sand molding to achieve optimal density and microstructure in cast components.
CNC Machining: 5-axis machining centers maintain critical tolerances (±0.02mm) for mounting surfaces and engagement features.
Heat Treatment: Controlled carburizing and tempering processes ensure proper surface hardness (55-60 HRC) and core toughness.
Dynamic Balancing: Computerized balancing to within 15 g-cm ensures vibration-free operation at all engine speeds.
Assembly and Testing: Each unit undergoes full-cycle testing to verify damping characteristics and engagement performance.

Performance Advantages

Vibration Reduction: Effectively isolates torsional vibrations, reducing noise and harshness
Drivetrain Protection: Minimizes shock loads on transmission components
Smooth Engagement: Provides seamless clutch operation and improved driving comfort
Thermal Management: Maintains performance under high-temperature operating conditions
Extended Service Life: Robust construction ensures reliability under demanding use

Applications and Compatibility

Ford Everest 3.0Tdci (2003-2015 models)
Ford Ranger 3.0Tdci (2006-2011 models)
Mazda BT-50 3.0 (2006-2011 models)

Each unit is engineered to meet or exceed OEM specifications, ensuring perfect fitment and optimal performance. Our dual mass flywheel undergoes comprehensive testing to guarantee reliability and customer satisfaction.

Dual Mass Flywheel Ford Everest 3.0Tdci,Ranger 3.0Tdci,Mazda Bt-50 3.0 factory

Dual Mass Flywheel Ford Everest 3.0Tdci,Ranger 3.0Tdci,Mazda Bt-50 3.0 manufacture

Material	Aluminum,gray cast iron,ductile iron,stainless steel, copper, brass, galvinized etc.
Size	Customized
Surface treatment	Powder coating, electroplating, oxide,anodization
Technics	laser cut, bend, weld, stamp,casting,forging
Certification	ISO9001:2015
OEM	Accept
Drawing Format	3D/CAD/Dwg/IGS/STEP
Color	Customized
Application	Appliance, Auto, Building, Capital equipment, Energy, Instrumentation, Medical device, Telecommunications

Who We Are

Dandong Pengxin Machinery Co., Ltd., founded in 1958, is a private enterprise specializing in casting, machining, and assembly.
Spanning 66,000 m² with 40,000 m² of workshops, it has $40M in assets and 330 employees, including 46 technical staff. Annual capacity reaches 100,000 tons.

Equipped with advanced technologies like high-pressure molding and Japanese FBO Ⅲ production lines, it produces up to 30,000
tons/year. Facilities include 12-pulse electronic furnaces, CNC machines, and a quality inspection center with precision
instruments.

Service

Pre-sales

Get your purchasing needs → Confirm order drawing→ Give customized solution → Offer a quotation → Make the pattern→ Provide samples→ Bulk production after samples approve the test.

On Sale

Drawing Control → Pattern Control → Raw Material Control → Molding Sand Control → Pouring Process Control → Raw Casting & Machining Control →Other Requirement Control→ Packing & Delivery Control.

After-Sales

Proactively get your feedback→ Engineering team gets involved→Casting engineer conducts metallographic and spectral tests based on the inventory test rods→Machining engineer's CMM inspection is based on the inventory samples→Provide solutions based on the test results→Welcome to contact us for your customized solution.

R&D

Our Company Owns A Provincial Level Technology Center, Plus A 15 Person R&D Team, With average 20+ Years Of R&D Experience. We can help customers design for free according to their requirements, or produce according to the drawings or samples.

Dual Mass Flywheel Ford Everest 3.0Tdci,Ranger 3.0Tdci,Mazda Bt-50 3.0 details

Production Capacity

100,000 tons+Annual production capacity for Iron.
30,000 tons+Annual production capacity for Aluminum.
80,000 tons+Annual production capacity for Steel.
4000+Mold develop production.

Quality Control

At Pengxin-Casting, process control begins as early as in the planning and development phase of the products. We support our customers to perform all required tests and inspections in a laboratory. It goes without saying that our plants are certified according to ISO 9001 and IATF16949 in line with a validated quality management. As we strive to accomplish our zero-error policy, you can rely on the following process control measures: Drawing Control → Pattern Control → Raw Material Control → Molding Sand Control → Pouring Process Control → Raw Casting & Machining Control →Other Requirement Control→ Packing & Delivery Control.

Pattern Control

We simulate feeding syetem to check the pattern desgin from the filling process and material solidification,In this way, we can shorten the mold development cycle, reduce the number of mold trials and improve product quality.The software we use includes ‌Abaqus,‌Moldflow and Moldex3D,simulate feeding system, reduce casting defects and improve efficiency.