CNC Machining Turned Parts Wire EDM Cutting Service for Casting Services

Modern manufacturing achieves unprecedented precision through the strategic integration of CNC turning and wire EDM cutting technologies with traditional casting processes. This advanced manufacturing approach delivers components with exceptional dimensional accuracy and complex geometries that would be challenging or impossible to produce using conventional methods alone.

Material Versatility and Performance

Our services accommodate an extensive range of engineering materials, each selected for specific performance characteristics:

Metallic Alloys:

• Aluminum alloys (6061, 7075) offering excellent strength-to-weight ratios and machinability

• Stainless steels (303, 304, 316, 17-4PH) providing superior corrosion resistance and mechanical strength

• Brass and copper alloys delivering excellent electrical/thermal conductivity and natural antimicrobial properties

• Tool steels (D2, A2, O1) maintaining hardness and wear resistance in demanding applications

• Titanium alloys (Grade 2, Grade 5) combining high strength with exceptional biocompatibility

Performance Characteristics:

• Dimensional stability across temperature variations and mechanical loads

• Enhanced surface integrity with finishes achieving Ra 0.2-0.8 μm

• Superior mechanical properties including tensile strength, hardness, and fatigue resistance

• Corrosion resistance suitable for harsh operating environments

Advanced Manufacturing Technologies

Precision CNC Turning Services

Our CNC turning centers feature advanced capabilities for producing rotationally symmetric components with exceptional accuracy:

• Multi-axis turning systems with live tooling for complete part processing in single setups

• Sub-spindle configurations enabling complete machining of both part ends without operator intervention

• High-precision machining maintaining tolerances within ±0.005 mm for critical dimensions

• Automated material handling for continuous production of large batch quantities

• In-process measurement systems ensuring consistent quality throughout production runs

Wire EDM Cutting Expertise

Our precision wire EDM systems utilize advanced technology for cutting complex shapes and profiles:

• Multi-axis cutting capability for complex contours and tapers up to ±45 degrees

• Fine wire technology (0.1-0.3 mm diameter) for intricate details and sharp internal corners

• Advanced dielectric systems ensuring optimal cutting conditions and surface integrity

• CAD/CAM integration for direct conversion of digital designs to finished components

• Precision cutting achieving tolerances within ±0.002 mm for critical features

Integrated Manufacturing Approach

The combination of casting, CNC turning, and wire EDM creates a comprehensive manufacturing solution:

Primary Casting Processes:

• Sand casting for large components and low-volume production

• Investment casting for complex geometries and superior surface finishes

• Die casting for high-volume production of non-ferrous components

Secondary Machining Operations:

• CNC turning of critical diameters, threads, and bearing surfaces

• Wire EDM for precise slots, keyways, and complex internal features

• Quality verification at each manufacturing stage ensuring component integrity

This integrated approach delivers near-net-shape casting refined through precision machining, optimizing both material usage and production efficiency.

Quality Assurance and Technical Excellence

Our manufacturing processes incorporate rigorous quality protocols:

• First-article inspection using coordinate measuring machines (CMM)

• Statistical process control monitoring key parameters throughout production

• Material certification verifying composition and mechanical properties

• Surface finish analysis using profilometers and optical comparators

• Non-destructive testing including dye penetrant and magnetic particle inspection

Comprehensive Application Spectrum

Automotive and Transportation

• Transmission components and fuel system parts

• Sensor housings and electrical connectors

• Braking system components and steering elements

Aerospace and Defense

• Turbine engine components and structural elements

• Avionics housings and instrumentation parts

• Weapon system components and navigation equipment

Medical Device Manufacturing

• Surgical instrument components and implantable devices

• Diagnostic equipment parts and imaging system components

• Dental instruments and orthopedic device elements

Industrial Equipment

• Pump and compressor components

• Valve bodies and fluid system parts

• Mold and die components for manufacturing applications

Technical Partnership Benefits

• Design for Manufacturing analysis optimizing components for production efficiency

• Material selection guidance based on application requirements and performance criteria

• Rapid prototyping services accelerating product development cycles

• Production scaling from prototype quantities to full mass production

• Technical support throughout product lifecycle from concept to production