OEM Custom Cast Iron Zinc Metal Aluminum Die Casting Parts Services High Quality Casting Solutions

As a leading OEM manufacturing partner, we deliver precision die casting services for cast iron, zinc, and aluminum components that meet the most demanding industry specifications. Our comprehensive approach combines advanced material science with state-of-the-art production technologies to provide clients with superior casting solutions across multiple metal types.

Advanced Material Portfolio

Cast Iron Excellence

Our grey iron and ductile iron castings deliver exceptional performance characteristics:

• Grades G2500-G4000 grey iron offering superior vibration damping and wear resistance

• Ductile iron grades 60-40-18 to 120-90-02 providing tensile strength from 60,000-120,000 psi

• Excellent machinability reducing secondary processing costs

• Outstanding thermal conductivity for high-temperature applications

• Natural lubricity minimizing friction in moving components

Zinc Alloy Precision

Our Zamak series zinc alloys (Zamak 3, 5, 8) feature:

• Exceptional fluidity enabling complex, thin-wall geometries

• Tensile strength ranging from 35,000-47,000 psi

• Superior plating characteristics for enhanced aesthetic appeal

• Excellent impact strength and hardness (82-116 Brinell)

• Natural corrosion resistance in various environments

Aluminum Alloy Performance

Our aluminum die casting alloys (A380, ADC12, A360) provide:

• Optimal strength-to-weight ratios with tensile strength to 47,000 psi

• Superior thermal conductivity (96 W/m-K) for heat management

• Excellent corrosion resistance and dimensional stability

• EMI/RFI shielding properties for electronic applications

• Outstanding machinability for precision components

Precision Manufacturing Capabilities

Advanced Die Casting Processes

Our manufacturing facilities employ high-pressure die casting technology with:

• Vacuum-assisted systems reducing porosity below 2%

• Precision temperature control maintaining optimal metal fluidity

• Automated extraction systems ensuring consistent cycle times

• Real-time process monitoring guaranteeing repeatable quality

• Multi-slide mold technology for complex geometrical features

Comprehensive Secondary Operations

We provide complete value-added services including:

• CNC machining maintaining tolerances within ±0.005 inches

• Precision grinding of critical surfaces and mounting points

• Heat treatment processes enhancing mechanical properties

• Surface finishing including plating, painting, and powder coating

• Assembly operations incorporating inserts and secondary components

Quality Assurance Excellence

Our commitment to quality is demonstrated through:

Material Certification

• Spectrographic analysis verifying chemical composition

• Mechanical testing confirming tensile strength and hardness

• Microstructure examination ensuring proper grain structure

Dimensional Validation

• First-article inspection with comprehensive reporting

• Statistical process control monitoring key parameters

• Coordinate measuring machine verification of critical features

Industry Compliance

• Automotive standards: IATF 16949 certification

• Aerospace specifications: NADCAP accreditation

• General industry: ISO 9001 quality management

Performance Advantages

Components manufactured through our processes deliver:

• Exceptional dimensional accuracy with tolerances to ±0.002 inches

• Superior surface finishes achieving Ra 32-125 microinches

• Enhanced mechanical properties through optimized processing

• Reduced total cost through efficient production methods

• Long-term reliability in demanding applications

Comprehensive Application Solutions

Our services support diverse industry requirements:

Automotive and Transportation

• Engine components and transmission parts

• Bracketry and structural elements

• Sensor housings and electrical components

Industrial Equipment

• Pump housings and valve bodies

• Machinery components and equipment bases

• Hydraulic system parts and pneumatic components

Consumer Products

• Appliance components and power tool housings

• Architectural hardware and decorative elements

• Electronic enclosures and heat sinks

Aerospace and Defense

• Avionics housings and instrumentation parts

• Defense system components and mechanism parts

• Satellite and communication equipment

OEM Partnership Benefits

Our collaborative approach provides significant advantages:

• Design for manufacturability analysis optimizing component production

• Material selection guidance based on specific application requirements

• Rapid prototyping services accelerating product development

• Production scalability from prototype to high-volume manufacturing

• Technical support throughout product lifecycle