High Precision Titanium Milling and Turning Casting Services Parts

In advanced manufacturing sectors where strength-to-weight ratio, corrosion resistance, and biocompatibility are paramount, titanium components represent the pinnacle of material engineering. Our specialized services combine precision titanium casting with advanced CNC milling and turning operations to deliver components that meet the most demanding specifications across aerospace, medical, and high-performance industrial applications. Through integrated manufacturing approaches, we achieve exceptional dimensional accuracy while maintaining the superior material properties that make titanium indispensable in critical applications.

Advanced Titanium Alloy Selection
We utilize comprehensive titanium grades specifically engineered for precision manufacturing:

• Grade 5 (Ti-6Al-4V): The industry workhorse offering excellent strength-to-weight ratio and good fatigue resistance

• Grade 2 (Commercially Pure): Superior corrosion resistance and optimal formability for medical applications

• Grade 23 (Ti-6Al-4V ELI): Extra-low interstitial grade for enhanced fracture toughness and medical implant applications

• Beta Titanium Alloys: Ti-10V-2Fe-3Al and other grades for high-strength applications and improved hardenability

• Custom Alloy Formulations: Specialized compositions for specific thermal, mechanical, or chemical requirements

All materials undergo rigorous certification including chemical analysis, mechanical testing, and microstructural examination to ensure compliance with international standards including ASTM, AMS, and ISO specifications.

Precision Manufacturing Process
Our integrated production system ensures exceptional quality throughout manufacturing:

1. Investment Casting Technology

   • Vacuum arc remelting and vacuum induction melting for superior material quality

   • Ceramic mold process utilizing zirconia and alumina-based slurries

   • Hot isostatic pressing (HIP) for elimination of internal porosity

   • Precision gating systems designed for optimal metal flow and feeding

2. CNC Machining Operations

   • 5-axis simultaneous milling of complex contours and geometries

   • Precision turning of cylindrical features and bearing surfaces

   • High-speed machining strategies for optimal surface integrity

   • Cryogenic machining capabilities for improved tool life and surface finish

3. Heat Treatment and Finishing

   • Solution treatment and aging for alpha-beta alloys

   • Stress relieving and annealing processes

   • Chemical milling and electropolishing operations

   • Specialized surface treatments including anodizing and thermal spraying

Performance Advantages

• Exceptional Strength-to-Weight Ratio: Up to 40% weight reduction compared to steel components

• Superior Corrosion Resistance: Excellent performance in aggressive chemical and marine environments

• High Temperature Capability: Maintains mechanical properties at elevated temperatures

• Excellent Biocompatibility: Ideal for medical implants and surgical instruments

• Outstanding Fatigue Resistance: Superior performance under cyclic loading conditions

Quality Assurance Protocol

• NADCAP accredited heat treatment and chemical processing

• AS9100 and ISO 13485 certified quality systems

• First article inspection with comprehensive documentation

• Non-destructive testing including FPI, RT, and UT

• Complete material traceability from mill to finished part

• Statistical process control throughout manufacturing

Technical Applications

• Aerospace: Structural components, engine parts, landing gear elements

• Medical: Surgical implants, instrument components, diagnostic equipment

• Defense: Armor components, weapon systems, vehicle parts

• Industrial: Chemical processing equipment, marine components, racing parts

• Energy: Turbine blades, heat exchangers, downhole tools

Our engineering team provides comprehensive design-for-manufacturability analysis, ensuring optimal performance while maximizing production efficiency. We maintain complete traceability and documentation throughout the manufacturing process, with particular emphasis on aerospace and medical industry requirements. Contact our technical specialists today to discuss your titanium component requirements and discover how our integrated casting and machining capabilities can provide innovative solutions for your most challenging applications.