Precision Metal Sand Casting Services From Ductile Diecast Supplier of Permanent Mold Aluminum Casting

As a specialized Ductile Diecast Supplier with advanced capabilities in Permanent Mold Aluminum Casting, we have strategically expanded our expertise to offer comprehensive Precision Metal Sand Casting Services. This dual-process approach enables us to deliver optimal manufacturing solutions across a wider spectrum of ferrous and non-ferrous applications. We engineer components that meet the most demanding requirements for dimensional accuracy, structural integrity, and performance, whether for high-volume aluminum parts or complex, heavy-section iron and steel castings.

Advanced Material Portfolio for Diverse Applications
Our material expertise spans both non-ferrous and ferrous alloys, selected for their specific performance characteristics:

Permanent Mold Aluminum Casting

• A356-T6 Aluminum: Delivering the best combination of strength, ductility, and corrosion resistance for automotive and aerospace components

• A380 Aluminum: Providing excellent fluidity and mechanical properties for complex thin-walled parts

• A390 Aluminum: Offering superior wear resistance for high-wear applications like piston and cylinder components

Precision Sand Casting

• Ductile Iron (65-45-12, 80-55-06): Combining castability with high strength and impact resistance for structural components

• Gray Iron (Class 30, 35): Delivering excellent vibration damping for machine bases and engine blocks

• Carbon/Low-Alloy Steels: Providing superior tensile strength and impact toughness for heavy machinery parts

Precision-Controlled Manufacturing Processes
Our manufacturing methodology integrates the strengths of both casting technologies:

Permanent Mold Aluminum Casting Process

• Metal Mold Technology: Reusable steel molds ensure consistent dimensional repeatability

• Controlled Solidification: Directional cooling produces dense, porosity-free microstructure

• Automated Pouring Systems: Ensure consistent fill and optimal metallurgical quality

• Integrated Heat Treatment: Full T5/T6 temper capabilities for enhanced mechanical properties

Precision Sand Casting Process

• Resin-Bonded Molding Systems: Furan no-bake and alkaline phenolic binders for superior dimensional control

• CAD/CAM Pattern Engineering: Digital design and manufacturing of patterns and core boxes

• CAE Simulation: Advanced solidification modeling prevents defects before production

• Spectrometer Control: Real-time chemical analysis ensuring precise alloy composition

Quality Assurance and Secondary Processing
Our integrated quality system ensures component excellence:

• Dimensional Verification: CMM inspection maintaining tolerances to CT8-10 for sand casting and CT6-8 for permanent mold

• Non-Destructive Testing: X-ray, liquid penetrant, and ultrasonic examination capabilities

• Complete Machining Facilities: 5-axis CNC machining centers for finished component manufacturing

• Surface Treatment: Shot blasting, painting, anodizing, and powder coating options

Proven Industrial Applications
Our dual-process capability serves diverse sectors:

• Automotive: Engine blocks, transmission cases, and suspension components

• Hydraulic Systems: Valve bodies, pump housings, and manifold blocks

• Industrial Machinery: Gear blanks, machine frames, and equipment housings

• Energy Sector: Turbine components, compressor parts, and power transmission elements

Partner with our foundry for casting solutions that leverage the complementary strengths of both permanent mold and sand casting technologies. Our engineering-driven approach ensures you receive the optimal manufacturing method for your specific application, delivering components that excel in performance, quality, and value across your most demanding applications.