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Best Solution to Dual Mass Flywheel From Dandong Pengxin Machinery
Best Solution to Dual Mass Flywheel From Dandong Pengxin Machinery
Best Solution to Dual Mass Flywheel From Dandong Pengxin Machinery
Best Solution to Dual Mass Flywheel From Dandong Pengxin Machinery
Best Solution to Dual Mass Flywheel From Dandong Pengxin Machinery
Best Solution to Dual Mass Flywheel From Dandong Pengxin Machinery
Best Solution to Dual Mass Flywheel From Dandong Pengxin Machinery
Best Solution to Dual Mass Flywheel From Dandong Pengxin Machinery
Best Solution to Dual Mass Flywheel From Dandong Pengxin Machinery
Best Solution to Dual Mass Flywheel From Dandong Pengxin Machinery
Best Solution to Dual Mass Flywheel From Dandong Pengxin Machinery
Best Solution to Dual Mass Flywheel From Dandong Pengxin Machinery

Best Solution to Dual Mass Flywheel From Dandong Pengxin Machinery

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Best Solution to Dual Mass Flywheel From Dandong Pengxin Machinery manufacture
Best Solution to Dual Mass Flywheel From Dandong Pengxin Machinery factory

For modern commercial vehicles and passenger cars equipped with sophisticated drivetrains, the Dual Mass Flywheel (DMF) is critical for damping vibrations and protecting transmissions. When failure occurs, Dandong Pengxin Machinery provides the ultimate remanufacturing solution, restoring OEM performance and reliability with advanced engineering and stringent quality control. Our service represents the optimal balance between performance, durability, and cost-effectiveness for this complex component.

Premium Materials for Enhanced Durability
Our remanufacturing process begins with core disassembly and rigorous inspection. We replace all wear-prone components with premium materials: high-carbon steel for friction surfaces, advanced composite materials for the arc spring assemblies, and specialized lubricants rated for high-temperature operation. The main flywheel bodies, manufactured from high-strength nodular iron, are retained only after passing detailed magnetic particle inspection to ensure structural integrity. This material selection ensures optimal thermal stability, wear resistance, and fatigue strength – essential for handling the torsional vibrations of modern diesel and high-torque gasoline engines.

Precision Re-engineering Process
Each DMF undergoes comprehensive re-engineering in our specialized facility. The process includes:

  • Precision machining of contact surfaces to restore original dimensional specifications

  • Dynamic rebalancing to within 15 g·cm at operating speeds

  • Replacement of damping springs with OEM-specification or performance-grade alternatives

  • Application of temperature-resistant seals and specialized anti-corrosion coatings
    Final assembly incorporates laser-welded housing seams and torque-to-yield fasteners, ensuring long-term reliability under extreme operating conditions.

Performance Restoration for Modern Drivetrains
Our remanufactured DMFs deliver:

  • 95% vibration reduction efficiency matching OEM specifications

  • Service life exceeding 120,000 km under normal operating conditions

  • Compatibility with both manual and automated manual transmissions

  • Smooth engine start-stop system operation

These solutions are engineered for a wide range of European and Asian vehicles, including popular models from Volkswagen, BMW, Ford, and Hyundai/Kia. By restoring the original damping characteristics, our DMFs prevent damage to transmission synchronizers, reduce gear rattle, and improve overall driving comfort. The optimized mass distribution ensures prompt engine response while effectively isolating crankshaft vibrations from the drivetrain.

Dandong Pengxin Machinery's remanufactured Dual Mass Flywheels represent the smart choice for repair facilities and vehicle owners seeking reliable, cost-effective solutions without compromising on performance or longevity. Our technically advanced approach to DMF restoration ensures your vehicle maintains its designed driving characteristics and powertrain protection.

Best Solution to Dual Mass Flywheel From Dandong Pengxin Machinery supplier
Why are we called OEM experts in Exhaust Manifolds
We develop over 100 different types of exhaust manifolds every year
Dandong Pengxin  Production Process for Exhaust Manifold
Drawing Preparation: The Foundation of Precision,3D Scanning & Drafting: Our professional engineers use advanced scanners to convert samples into 2D/3D drawings (7–10 days).
Pattern & Sample Development: Where Time Invested Pays Off
Complexity: Exhaust manifolds often require 3–5 sets of metal patterns (vs. 1 set for simpler castings).Lead Time: 35–40 days for multi-cavity patterns; 25–30 days for simpler designs.
Initial Orders & Batch Production: Scaling Responsibly
Machine Allocation: One manifold order may occupy 2–3 molding machines. Our 16-machine facility prioritizes urgent orders and collaborates with partner foundries for auxiliary cores.
How Investors Can Mitigate Delays
Allocate 8–12 weeks for pattern/sample development. Compressing this risks quality failures. First batches take 20–30% longer due to process fine-tuning. Post-approval, lead times stabilize.
Best Solution to Dual Mass Flywheel From Dandong Pengxin Machinery factory
Best Solution to Dual Mass Flywheel From Dandong Pengxin Machinery manufacture
Who We Are
Dandong Pengxin Machinery Co., Ltd., founded in 1958, is a private enterprise specializing in casting, machining, and assembly. Spanning 66,000 m² with 40,000 m² of workshops, it has $40M in assets and 330 employees, including 46 technical staff. Annual capacity reaches 100,000 tons.
Equipped with advanced technologies like high-pressure molding and Japanese FBO Ⅲ production lines, it produces up to 30,000 tons/year. Facilities include 12-pulse electronic furnaces, CNC machines, and a quality inspection center with precision instruments.
Sell to 80+ countries and regions worldwide, serving large companies such as John Deere, Mercedes-Benz, John Deere, and Weir, Pengxin welcomes partnerships, prioritizing quality, service, and customer satisfaction.
Service

Pre-sales

Get your purchasing needs → Confirm order drawing→ Give customized solution → Offer a quotation → Make the pattern→ Provide samples→ Bulk production after samples approve the test.

On Sale

Drawing Control → Pattern Control → Raw Material Control → Molding Sand Control → Pouring Process Control → Raw Casting & Machining Control →Other Requirement Control→ Packing & Delivery Control.

After-Sales

Proactively get your feedback→ Engineering team gets involved→Casting engineer conducts metallographic and spectral tests based on the inventory test rods→Machining engineer's CMM inspection is based on the inventory samples→Provide solutions based on the test
results→Welcome to contact us for your customized solution.
Best Solution to Dual Mass Flywheel From Dandong Pengxin Machinery supplier
Why Choose Us

How did Dandong Pengxin Become a Top Manufacturer of Exhaust Manifold

To become a world-leading exhaust manifold producer, Dandong Pengxin Machinery introduced in advanced manufacturing technologies, material innovation, quality control, and supply chain efficiency. Below are the key strategies to achieve this goal.
1.Advanced Casting Technologies (1) High-Precision Casting Processes Resin-Coated Sand Casting (Main production materials are gray cast iron and ductile iron） Ensures thin-wall, complex geometries with excellent surface finish (Ra 6.3–12.5 μm). Ideal for high-performance exhaust manifolds with tight tolerances.
(2)Investment Casting(Main production materials are 316 Stainless Steel and Heat-resistant steel)
Used for premium turbine housings and racing exhaust components,especially for some freight trucks in the United States.
(3)Gravity Casting for Aluminum Manifolds
Lightweight solutions for hybrid/electric vehicle exhaust systems,Gravity casting is the preferred method for mass-producing exhaust manifolds, involving melting metals like cast iron or aluminum and pouring the molten material into preheated steel molds solely by gravitational force. The process naturally fills mold cavities without external pressure, though some advanced variants may apply minimal supplemental pressure (0.2-0.5 bar) for complex geometries. This cost-effective method yields components with uniform 3-6mm wall thicknesses and smooth surfaces, offering superior metallurgical integrity and higher production rates than sand casting, making it ideal for durable exhaust systems requiring consistent quality in high volumes.
2.Quality & Certification Standards ISO 9001/TS 16949 (IATF 16949) → Automotive quality compliance. Leak & Pressure Testing → Ensures 100% gas-tight manifolds. Thermal Cycling Tests → Simulates 10+ years of thermal fatigue. 3D Scanning & CMM Inspection → Validates dimensional accuracy (±0.1mm).
Best Solution to Dual Mass Flywheel From Dandong Pengxin Machinery factory

Process designs derive from engineering drawings

Leveraging customer-provided 3D designs, our engineers develop precision mold models and perform comprehensive casting simulation analysis prior to production.
Best Solution to Dual Mass Flywheel From Dandong Pengxin Machinery details

3D scanners

Many distributor clients lack 2D drawings - Dandong Pengxin's engineering team expertly converts physical samples into precise manufacturing drawings through professional scanning and reverse-engineering processes.
Best Solution to Dual Mass Flywheel From Dandong Pengxin Machinery factory

Metal Mold for Exhuast Manifold,Coated sand casting

Industry exclusive: Complete exhaust manifold solutions exceeding 1 meter in length instead of segmented
assembly.
Best Solution to Dual Mass Flywheel From Dandong Pengxin Machinery details

Metal Mold for Exhaust Manifold,Sand Casting

90% of our exhaust manifolds are cost-effectively produced using molding machines, keeping both mold and casting expenses low.
Best Solution to Dual Mass Flywheel From Dandong Pengxin Machinery manufacture

Exhaust Manifold Core Box

Dandong Pengxin Machinery utilizes proprietary core box forming technology to rapidly produce casting shells and conduct pour tests post-mold completion, significantly reducing lead times.
Best Solution to Dual Mass Flywheel From Dandong Pengxin Machinery details

Shell Molding Machine

To address production bottlenecks where each manifold occupies 2-3 molding machines, we implement dual solutions: our 16-machine fleet enables flexible scheduling, while partner foundries provide supplemental sand core production capacity for urgent orders, ensuring reliable delivery timelines.
Best Solution to Dual Mass Flywheel From Dandong Pengxin Machinery factory

Coated sand casting

Dandong Pengxin specializes in high-precision resin-coated sand casting, producing 50,000+ annual metric tons of automotive components. Our automated lines yield CT7-8 grade castings with 3-6mm walls and Ra 12-25μm finishes. IATF 16949 certified and ISO9001.
Best Solution to Dual Mass Flywheel From Dandong Pengxin Machinery supplier

Molding Machines

We have four iron sand mold casting machines and two FBO III automatic molding lines. Their production capability is 120 sand flasks each hour, 9000 tons each year. Their sand flask size is 605×505×200/200mm.
Our Factory strength display
Best Solution to Dual Mass Flywheel From Dandong Pengxin Machinery supplier

R&D

Our Company Owns A Provincial Level Technology Center, Plus A 15 Person R&D Team, With average 20+ Years Of R&D Experience. We can help customers design for free according to their requirements, or produce according to the drawings or samples.
Best Solution to Dual Mass Flywheel From Dandong Pengxin Machinery factory

Production Capacity

At Pengxin-Casting, process control begins as early as in the planning and development phase of the products. We support our customers to perform all required tests and inspections in a laboratory. It goes without saying that our plants are certified according to ISO 9001 and IATF16949 in line with a validated quality management. As we strive to accomplish our zero-error policy,you can rely on the following process control measures: Drawing Control → Pattern Control → Raw Material Control → Molding Sand Control → Pouring Process Control → Raw Casting & Machining Control →Other Requirement Control→ Packing & Delivery Control.
Best Solution to Dual Mass Flywheel From Dandong Pengxin Machinery factory

Pattern Control

We simulate feeding syetem to check the pattern desgin from the filling process and material solidification,In this way, we can shorten the mold development cycle, reduce the number of mold trials and improve product quality.The software we use includes
‌Abaqus,‌Moldflow and Moldex 3D, simulate feeding system, reduce casting defects and improve efficiency.
Best Solution to Dual Mass Flywheel From Dandong Pengxin Machinery manufacture

Raw Material Control

We check the chemistry property as new raw material coming.
Best Solution to Dual Mass Flywheel From Dandong Pengxin Machinery manufacture

Machining Control

All dimensions 100% measuring Raw material spectral analysis and X-ray detection Critical dimensions with CMM measuring.
Best Solution to Dual Mass Flywheel From Dandong Pengxin Machinery manufacture
Best Solution to Dual Mass Flywheel From Dandong Pengxin Machinery factory
Our Process Control
Best Solution to Dual Mass Flywheel From Dandong Pengxin Machinery manufacture
Our Team
Best Solution to Dual Mass Flywheel From Dandong Pengxin Machinery supplier
Dandong Pengxin Foundry - Your Trusted Casting Solutions Partner Backed by 67+ years of metallurgical expertise, we deliver precision castings including exhaust manifolds and turbo housings through advanced resin-coated sand and gravity casting technologies. Our 50,000-ton capacity facility features automated molding machines, robotic shell production, and spectral analysis for quality assurance, serving global automotive and industrial clients with IATF 16949-certified manufacturing. Specializing in thin-wall (3-6mm) castings with Ra12-25μm finishes, our engineering team develops optimized solutions from prototype to mass production, supported by in-house mold design and rapid sample development within 15 days.
Best Solution to Dual Mass Flywheel From Dandong Pengxin Machinery supplier

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