OEM Part Manufacturer's Aluminum Alloy Metal Gravity Casting Services

As a specialized OEM part manufacturer, we provide comprehensive Aluminum Alloy Metal Gravity Casting Services that deliver superior mechanical properties and dimensional accuracy for custom components. Our permanent mold gravity casting process produces high-integrity aluminum parts with enhanced structural integrity, excellent pressure tightness, and exceptional surface finish, making them ideal for automotive, aerospace, and industrial applications where reliability and performance are critical.

Premium Aluminum Alloys for Diverse Applications
We utilize high-strength, heat-treatable aluminum alloys specifically engineered for gravity casting applications:

• A356-T6 Aluminum: Offering an optimal balance of strength (38 ksi tensile), ductility (6-10% elongation), and corrosion resistance

• A357 Aluminum: Providing superior strength with excellent stress corrosion resistance for aerospace applications

• 319 Aluminum: Delivering excellent castability and mechanical properties for complex engine components

• 535 Aluminum: Featuring exceptional corrosion resistance in marine environments
  All materials include full traceability and certification to ASTM, SAE, and MIL specifications.

Advanced Gravity Casting Technology
Our permanent mold gravity casting process ensures superior metallurgical quality:

• Metal Mold Design: Precision-machined steel molds with advanced cooling systems control solidification

• Automated Pouring Systems: Computer-controlled pouring ensures consistent fill and reduces turbulence

• Directional Solidification: Optimized mold design promotes controlled solidification for dense, sound castings

• Integrated Gating Systems: Computer-simulated gating minimizes shrinkage and porosity

Quality Assurance and Manufacturing Excellence
Our quality system ensures consistent component performance:

• Process Validation: Real-time monitoring of mold temperatures, pouring rates, and cycle times

• Non-Destructive Testing: X-ray, dye penetrant, and ultrasonic inspection capabilities

• Mechanical Testing: In-house tensile and hardness testing for material verification

• Dimensional Verification: CMM inspection with 3D scanning for complex geometries

Technical Capabilities and Specifications

• Part Size Range: 0.5 lbs to 50 lbs casting weight capacity

• Dimensional Tolerances: ±0.015 inches for the first inch, ±0.002 per additional inch

• Surface Finish: 125-250 microinches as-cast, 63-125 with secondary processing

• Wall Thickness: Capable of producing 0.12-2.5 inch walls in single castings

• Annual Capacity: 500+ tons of high-quality aluminum castings

Secondary Processing and Finishing
Complete value-added services include:

• CNC Machining: 5-axis machining centers maintaining ±0.0005 inch tolerances

• Heat Treatment: Full T5, T6, and T7 temper capabilities

• Surface Treatments: Anodizing, powder coating, and chemical film conversion

• Assembly Services: Component assembly and testing

Industry Applications and Performance Benefits
Our gravity cast components serve critical functions in:

• Automotive Industry: Engine brackets, suspension components, and transmission parts

• Aerospace Sector: Structural brackets, actuator housings, and support frames

• Military Applications: Weapon systems, communication equipment, and vehicle components

• Industrial Machinery: Pump housings, valve bodies, and equipment frames

Competitive Advantages for OEM Partners

• Design Collaboration: Early engineering support for design optimization

• Prototype Development: Rapid prototyping with production-intent tooling

• Volume Production: Scalable production from 100 to 100,000+ units annually

• Cost Efficiency: Reduced machining allowances and material waste

• Quality Certification: IATF 16949, AS9100, and ISO 9001 compliant processes

Partner with our OEM manufacturing expertise for aluminum gravity casting solutions that combine metallurgical excellence with precision engineering. Our comprehensive service approach ensures components that deliver optimal performance, reliability, and value for your most demanding applications.