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IRON SAND CASTING

Cheap Cast Iron Parts Custom Grey Iron Sand Casting Ductile Iron Metal Casting Parts

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Our manufacturing facility specializes in producing high-quality, economical cast iron components through advanced sand casting processes. We provide comprehensive casting services for both grey iron and ductile iron parts, delivering exceptional value without compromising on mechanical performance or dimensional accuracy.

Superior Material Properties

Grey Iron Characteristics

Our grey iron castings (Grades G2500-G4000) leverage the natural graphite flake structure that provides:

  • Excellent vibration damping capacity superior to most engineering materials

  • Outstanding wear resistance with hardness ranging from 187-277 Brinell

  • Good machinability allowing high-speed processing with minimal tool wear

  • Natural lubricity from graphite flakes reducing friction in moving applications

  • Thermal conductivity ideal for components subjected to thermal cycling

Ductile Iron Advantages

Our ductile iron castings (Grades 60-40-18 to 120-90-02) offer enhanced mechanical properties through nodular graphite formation:

  • Superior tensile strength from 60,000 to 120,000 psi

  • Exceptional impact resistance with elongation ranging from 18% to 2%

  • Improved fatigue strength for dynamic load applications

  • Excellent corrosion resistance comparable to carbon steels

  • Good low-temperature toughness maintaining properties at sub-zero temperatures

Advanced Sand Casting Technology

Our automated sand casting systems incorporate modern foundry technology to deliver consistent quality at competitive prices:

Molding Processes

  • Green sand molding using bonded silica sand for cost-effective production

  • Resin sand systems for improved dimensional accuracy and surface finish

  • Automatic molding lines producing up to 120 molds per hour

  • Precision pattern equipment ensuring repeatable casting dimensions

Melting and Pouring

  • Electric induction furnaces maintaining precise temperature control

  • Computerized pouring systems ensuring consistent metal quality

  • Real-time metallurgical analysis verifying chemical composition

  • Controlled cooling cycles optimizing microstructure development

Cost-Effective Production Advantages

Our manufacturing approach delivers significant cost savings through:

  • High-volume production capabilities reducing per-part costs

  • Optimized gating systems minimizing material waste

  • Energy-efficient melting operations lowering utility expenses

  • Automated processing reducing labor requirements

  • Local material sourcing minimizing supply chain costs

Quality Assurance and Compliance

Despite our competitive pricing, we maintain rigorous quality standards:

  • Material certification to ASTM A48 (Grey Iron) and ASTM A536 (Ductile Iron)

  • Dimensional inspection using manual and automated measurement systems

  • Surface quality control maintaining finish requirements of 250-500 microinches

  • Non-destructive testing including liquid penetrant and magnetic particle inspection

  • Mechanical testing verifying hardness, tensile strength, and microstructure

Comprehensive Application Range

Our cost-effective cast iron components serve numerous industries:

Automotive and Transportation

  • Brake components and suspension parts

  • Engine brackets and transmission cases

  • Exhaust manifolds and turbocharger housings

Industrial Machinery

  • Pump housings and valve bodies

  • Gear blanks and machinery bases

  • Hydraulic components and compressor parts

Construction and Agriculture

  • Tractor components and implement parts

  • Construction hardware and structural elements

  • Drainage parts and municipal castings

General Manufacturing

  • Machine tool components and equipment bases

  • Press frames and structural supports

  • Industrial wheels and pulley systems

Value-Added Services

We enhance our casting services with comprehensive secondary operations:

  • Precision machining of critical dimensions and mounting surfaces

  • Surface treatments including painting, plating, and powder coating

  • Heat treatment processes for enhanced mechanical properties

  • Assembly operations incorporating multiple components

  • Just-in-time delivery supporting lean manufacturing initiatives

Superior Material Properties
product cheap cast iron parts custom grey iron sand casting ductile iron metal casting parts-0
product cheap cast iron parts custom grey iron sand casting ductile iron metal casting parts-1
product cheap cast iron parts custom grey iron sand casting ductile iron metal casting parts-1
Material
steel, stainless steel, aluminum,iron, carbon steel,copper, brass, alloy, etc.
Thickness
0.1mm to 12mm, as your request
Sizes
1) According to customers' drawings
2) According to customers' samples
Surface treatment
Anodizing, galvanized, zinc, nickle, chrome plating, powder coating, painting, etc.
Drawing format
DWG, DXF, STEP, STP, STL, AI,PDF, JPG, Draft.
Packing
Polybag+Carton box+Wooden case/Pallet, according to customer's request
Shipment
1) By courier, like DHL, TNT, Fedex, etc, usually 5-7 days to arrive
2) By air to air port, usually, 3-4 days to arrive
3) By Sea port, usually 15-30 days to arrive
Delivery Time
depend on the quantities, usually around 20 days.
Payment Term
T/T, Paypal, Trade Assurance
Certification
ISO
Logo service
provided
Application
widely used on construction, industry, automobile industry.
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product cheap cast iron parts custom grey iron sand casting ductile iron metal casting parts-11