Ductile Iron Sand Casting and Ductile Iron Casting 1/2-OEM/ODM Accepted Customizable Thickness

In the realm of heavy-duty industrial components, ductile iron stands as a material of choice for its exceptional strength and versatility. Our specialized services in ductile iron sand casting and comprehensive ductile iron casting solutions offer unparalleled manufacturing capabilities for global clients. With full OEM/ODM acceptance and customizable thickness options, we provide engineered solutions that meet the most demanding requirements across construction, automotive, and machinery sectors.

Material Excellence: Ductile Iron Advantages
Ductile iron, also known as nodular or spheroidal graphite iron, delivers superior mechanical properties through its unique microstructure:

• High Strength & Toughness: Tensile strength ranging from 414 MPa to 827 MPa across different grades

• Excellent Impact Resistance: Withstands shock loads without fracture due to good elongation properties

• Superior Wear Resistance: Ideal for components subject to friction and abrasive environments

• Good Machinability: Allows for precision finishing and modification despite its high strength

• Customizable Microstructure: Ability to engineer ferritic, pearlitic, or martensitic matrices for specific applications

Advanced Manufacturing Process
Our integrated manufacturing approach ensures consistent quality and performance:

1. Sand Casting Expertise:

   • Resin sand molding for superior dimensional accuracy

   • Controlled pouring temperatures and solidification rates

   • Customizable thickness from 5mm to 150mm based on application needs

2. Quality Control:

   • Spectrochemical analysis for precise composition control

   • Ultrasonic testing for internal defect detection

   • Mechanical property verification for each production batch

3. Post-Casting Processing:

   • Heat treatment including annealing, normalizing, and quenching

   • Stress relieving for dimensional stability

   • CNC machining of critical surfaces and features

Performance Advantages

• Design Flexibility: Complex geometries with varying wall thickness

• Cost Effectiveness: Optimal material usage through near-net shape casting

• Durability: Long service life even under cyclic loading conditions

• Corrosion Resistance: Suitable for various environmental conditions with proper coating

Applications

• Heavy Machinery: Gearboxes, hydraulic components, and structural parts

• Automotive: Brake components, suspension parts, and engine brackets

• Construction: Pipe fittings, valve bodies, and structural supports

• Industrial Equipment: Pump housings, compressor parts, and machinery bases

Partner with us for ductile iron casting solutions that combine material expertise with manufacturing precision. Our OEM/ODM capabilities ensure your components are produced to exact specifications with customizable thickness options. Contact us today to discuss your project requirements and benefit from our technical expertise.