Andritz 44TK-1 44\" Refiner Casting Services Product

For pulp mills relying on the Andritz 44TK-1 44" refiner, consistent fiber processing capability depends directly on the wear resistance and geometric precision of refiner discs. Our specialized casting service delivers engineered replacement discs that maintain authentic OEM compatibility while enhancing operational performance through superior material science and manufacturing excellence. We produce components specifically engineered to withstand the demanding conditions of modern pulp production while optimizing refining efficiency and cost-effectiveness.

Advanced Material Technology
Our discs utilize specialized wear-resistant alloys developed for high-consistency refining applications:

• High-Chromium White Iron (HCWI): Premium grades containing 25-28% chromium with added molybdenum and nickel for enhanced hardness (62-65 HRC) and microstructural stability

• Nickel-Chromium White Iron (Ni-Hard): Cost-effective solution for specific pulp types with maintained hardness characteristics

• Custom Alloy Formulations: Tailored compositions for unique processing conditions including recycled fiber or non-wood pulping applications

All materials undergo rigorous quality verification including spectral analysis, hardness testing, and microstructural examination to ensure batch-to-batch consistency.

Precision Manufacturing Process
Our integrated production system maintains exacting standards throughout manufacturing:

1. Pattern & Mold Engineering

   • Precision pattern equipment matching original 44TK-1 specifications

   • Resin sand molding technology for dimensional accuracy and surface integrity

   • Controlled gating and risering systems for sound casting structure

2. Thermal Processing

   • Customized heat treatment cycles including stress relieving

   • Controlled austenitizing and quenching processes

   • Multiple-stage tempering for optimal toughness-to-hardness ratio

3. Machining & Finishing

   • CNC machining of critical mounting surfaces and bolt patterns

   • Precision maintenance of grinding profile geometry

   • Dynamic balancing to G6.3 standards for vibration-free operation

4. Quality Assurance Protocol

   • Dimensional verification using coordinate measuring machines

   • Non-destructive examination (PT/MT) for surface quality

   • Hardness mapping across working surfaces

   • Microstructural analysis for carbide distribution and matrix integrity

Performance Advantages

• Authentic OEM Compatibility: Perfect dimensional matching ensures trouble-free installation and operation

• Extended Service Life: Superior wear resistance provides 15-30% longer operational periods between changes

• Consistent Refining Results: Precisely maintained pattern geometry ensures uniform fiber treatment and quality

• Energy Efficiency: Optimized pattern design reduces specific energy consumption

• Reduced Maintenance Costs: Fewer disc changes decrease labor requirements and production losses

Technical Specifications

• Direct replacement for Andritz 44TK-1 44" refiners

• Available in standard and custom pattern configurations

• Full compliance with original equipment dimensional tolerances

• Complete material certification and traceability documentation

Our technical support team provides comprehensive application assistance including pattern selection, operational parameter optimization, and wear analysis services. We maintain strategic inventory levels to ensure prompt delivery and minimize production downtime. Contact our engineering specialists today for detailed product specifications and discover how our premium casting services can enhance your refining operation's performance and profitability.

_{Introduction to}

Pallmann refiner PALLMANN is the leading manufacturer of size reduction machinery for the wood products industry. PALLMANN designs, manufactures and supplies tailor-made, individual or complete solutions for the processing of raw material for MDF, OSB and particleboard plants. At its headquarters in Zweibrücken, PALLMANN company operates the world‘s largest research and development center for size reduction technology as well as a training and service center. Numerous machines are available for the preparation of various raw materials including subsequent laboratory analysis on individual scale. Our global presence is ensured by our sales network for machinery as well as spare parts and after-sales service. A brand new Pallmann refiner system PR (Pressurized refiner), example refiner models are: PR48, PR58, PR62(62 inch).

Product descriptions from the supplier

Plate change for Andritz 58” refiner in MDF flooring producer, Jiangsu

Product name：	Grind segment
Specification：	14-16",17-18",20-24",26-30",42-48",52-58",CC450
Material：	Nickel hard alloy Steel
Usage：	Inox Stainless Steel Metal
Color：	Natural
Shape：	Customized Shape
Feature：	Durable
MOQ：	1 Piece
Warranty	3 years

Introduction to Andritz refiners
ANDRITZ, a key player in the MDF and pulp and paper industry, manufacture it’s famous pressurized refining systems. The ANDRITZ single-disc refiners, equipped with the signature swing door design, enhance efficiency for plate changing process. Their comprehensive solution covers everything from debarking and chipping to screening, washing, and refining.

Andritz refiner models: 45/49-1CP; 50/54-1CP; 54/60-1CP

Welcome to Dandong City Pengxin Machinery Co.,Ltd, a leading specializing in the design and production of high-quality refiner plate / segment fillings. With a strong emphasis on innovation and customer satisfaction, we offer a comprehensive range of refiner plates (refiner spare parts) that are compatible with renowned brands such as Andritz, Pallmann, Valmet / Metso / Sunds, Zhongfoma (China Foma), and Dieffenbacher SWPM. With over 20 years of professional experience in the refiner plate industry, PENGXIN has established itself as a trusted and reliable partner. We take pride in our state-of-the-art manufacturing facility, equipped with advanced technology, a professional laboratory, and an extensive design database. Our diverse range of alloy formulas and numerous pattern designs allow us to cater to various material and fiber requirements. At PENGXIN, we are committed to optimizing the performance of the refining process based on customer feedback. We strive to strike the perfect balance between fiber quality, energy efficiency, and throughput. Through continuous improvement and collaboration, we aim to exceed customer expectations and deliver exceptional results. Our refiner plates (refiner spare parts) are manufactured using specialized heat treatment processes and precision machining, ensuring a reasonable material composition and high wear resistance. The outstanding value for money offered by PENGXIN products has earned us an excellent reputation in the domestic market. Now, we are excited to bring our prominent product to the international market. If you are seeking new opportunities to significantly reduce costs and optimize production in an increasingly competitive market, we invite you to discuss with us. Our dedicated team is ready to provide tailored solutions and assist you in achieving your goals.Join us in revolutionizing the refining process and unlocking the full potential of your operations. Experience the PENGXIN advantage today and discover a new dimension of efficiency, reliability, and success.

Product research and development technology with the world, and in the same industry in the world, has a strong processing capacity and cutting-edge technology, has to "Pengxin" in the grinding industry has a pivotal position.

Q1. What is the advantage about your company?
A1. Our company has professional team and professional production line.
Q2. Why should I choose your products?
A2. Our products are high quality and low price.
Q3. The logo and the color can be customized?
A3. Yes, we welcome you to sample custom.
Q4. Any other good service your company can provide?
A4. Yes,we can provide good after-sale and fast delivery.