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Dieffenbacher SWPM 45MK Refiner Premium Casting Services Product

  • Overview
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For pulp and paper mills relying on the Dieffenbacher SWPM 45MK Refiner, component quality directly determines refining efficiency, fiber quality, and operational costs. Our premium casting services specialize in manufacturing replacement discs and components that not only meet but exceed OEM specifications, delivering superior wear life and consistent performance under the most demanding refining conditions. We combine advanced metallurgy with precision manufacturing to optimize your refining process.
Engineered Materials for Extreme Abrasion Resistance
We utilize high-performance alloys specifically developed to withstand the intense mechanical and abrasive wear in high-consistency refiners:
  • High-Chromium White Iron (HCWI): Our primary grade (ASTM A532 Class III Type A) with 25-28% chromium content delivers exceptional hardness (62-65 HRC) and superior resistance to wood fiber abrasion

  • Nickel-Chromium White Iron (Ni-Hard IV): Provides excellent as-cast hardness and cost efficiency for specific pulp applications

  • Tungsten Carbide Enhanced Alloys: For ultra-severe service conditions, we offer surface-enhanced components with dramatically extended service life
    All materials undergo precise chemical composition control and microstructural analysis to ensure consistent performance across production batches.

  • Precision Manufacturing Process
    Our integrated production system ensures dimensional accuracy and mechanical reliability:

    1. Advanced Molding Technology

      • Resin sand molding and NOSAKA process for large-diameter disc castings

      • Precision pattern reproduction for optimal grinding surface geometry

      • Controlled cooling processes to prevent casting stresses

    2. Heat Treatment Excellence

      • Customized austenitizing and quenching cycles

      • Multiple-stage tempering for stress relief and toughness optimization

      • Through-hardening treatment for consistent wear resistance

    3. Precision Machining

      • CNC machining of mounting surfaces and bolt holes

      • Accurate profile maintenance of grinding patterns

      • Dynamic balancing to G6.3 grade or better

    4. Quality Assurance

      • Dimensional verification using coordinate measuring machines

      • Non-destructive testing (PT, UT) for defect detection

      • Hardness testing and microstructural analysis

    Performance Advantages

    • Extended Service Life: 15-20% longer wear life compared to standard OEM components

    • Consistent Fiber Quality: Precisely maintained pattern geometry ensures uniform fiber treatment

    • Reduced Energy Consumption: Optimized grinding patterns decrease specific energy requirements

    • Enhanced Operational Stability: Perfect dynamic balance prevents vibration and bearing damage

    • Minimized Downtime: Reliable performance reduces maintenance frequency and production interruptions

    Technical Specifications

    • Compatible with Dieffenbacher SWPM 45MK Refiner systems

    • Available in standard and custom pattern designs

    • Meeting or exceeding OEM dimensional tolerances

    • Full material certification and traceability

    Our comprehensive approach to component manufacturing ensures your refining operation achieves maximum efficiency and cost-effectiveness. We provide technical support for pattern selection and application optimization, backed by reliable supply chain management for consistent product availability. Contact our engineering team to discuss your specific requirements and receive detailed product specifications and performance data.

Introduction to
Pallmann refiner PALLMANN is the leading manufacturer of size reduction machinery for the wood products industry. PALLMANN designs, manufactures and supplies tailor-made, individual or complete solutions for the processing of raw material for MDF, OSB and particleboard plants. At its headquarters in Zweibrücken, PALLMANN company operates the world‘s largest research and development center for size reduction technology as well as a training and service center. Numerous machines are available for the preparation of various raw materials including subsequent laboratory analysis on individual scale. Our global presence is ensured by our sales network for machinery as well as spare parts and after-sales service. A brand new Pallmann refiner system PR (Pressurized refiner), example refiner models are: PR48, PR58, PR62(62 inch).
Dieffenbacher SWPM 45MK Refiner Premium Casting Services Product manufacture
Dieffenbacher SWPM 45MK Refiner Premium Casting Services Product supplier
Product descriptions from the supplier
Dieffenbacher SWPM 45MK Refiner Premium Casting Services Product details
Dieffenbacher SWPM 45MK Refiner Premium Casting Services Product factory
Plate change for Andritz 58” refiner in MDF flooring producer, Jiangsu
Dieffenbacher SWPM 45MK Refiner Premium Casting Services Product supplier
Dieffenbacher SWPM 45MK Refiner Premium Casting Services Product manufacture
Product name:
Grind segment
Specification:
14-16",17-18",20-24",26-30",42-48",52-58",CC450
Material:
Nickel hard alloy Steel
Usage:
Inox Stainless Steel Metal
Color:
Natural
Shape:
Customized Shape
Feature:
Durable
MOQ:
1 Piece
Warranty
3 years
Dieffenbacher SWPM 45MK Refiner Premium Casting Services Product supplier
Introduction to Andritz refiners
ANDRITZ, a key player in the MDF and pulp and paper industry, manufacture it’s famous pressurized refining systems. The ANDRITZ single-disc refiners, equipped with the signature swing door design, enhance efficiency for plate changing process. Their comprehensive solution covers everything from debarking and chipping to screening, washing, and refining.
Dieffenbacher SWPM 45MK Refiner Premium Casting Services Product factory
Andritz refiner models: 45/49-1CP; 50/54-1CP; 54/60-1CP
Dieffenbacher SWPM 45MK Refiner Premium Casting Services Product details
Dieffenbacher SWPM 45MK Refiner Premium Casting Services Product manufacture
Welcome to Dandong City Pengxin Machinery Co.,Ltd, a leading specializing in the design and production of high-quality refiner plate / segment fillings. With a strong emphasis on innovation and customer satisfaction, we offer a comprehensive range of refiner plates (refiner spare parts) that are compatible with renowned brands such as Andritz, Pallmann, Valmet / Metso / Sunds, Zhongfoma (China Foma), and Dieffenbacher SWPM. With over 20 years of professional experience in the refiner plate industry, PENGXIN has established itself as a trusted and reliable partner. We take pride in our state-of-the-art manufacturing facility, equipped with advanced technology, a professional laboratory, and an extensive design database. Our diverse range of alloy formulas and numerous pattern designs allow us to cater to various material and fiber requirements. At PENGXIN, we are committed to optimizing the performance of the refining process based on customer feedback. We strive to strike the perfect balance between fiber quality, energy efficiency, and throughput. Through continuous improvement and collaboration, we aim to exceed customer expectations and deliver exceptional results. Our refiner plates (refiner spare parts) are manufactured using specialized heat treatment processes and precision machining, ensuring a reasonable material composition and high wear resistance. The outstanding value for money offered by PENGXIN products has earned us an excellent reputation in the domestic market. Now, we are excited to bring our prominent product to the international market. If you are seeking new opportunities to significantly reduce costs and optimize production in an increasingly competitive market, we invite you to discuss with us. Our dedicated team is ready to provide tailored solutions and assist you in achieving your goals.Join us in revolutionizing the refining process and unlocking the full potential of your operations. Experience the PENGXIN advantage today and discover a new dimension of efficiency, reliability, and success.
Dieffenbacher SWPM 45MK Refiner Premium Casting Services Product supplier
Product research and development technology with the world, and in the same industry in the world, has a strong processing capacity and cutting-edge technology, has to "Pengxin" in the grinding industry has a pivotal position.
Dieffenbacher SWPM 45MK Refiner Premium Casting Services Product details
Dieffenbacher SWPM 45MK Refiner Premium Casting Services Product details
Dieffenbacher SWPM 45MK Refiner Premium Casting Services Product factory
Dieffenbacher SWPM 45MK Refiner Premium Casting Services Product factory
Dieffenbacher SWPM 45MK Refiner Premium Casting Services Product manufacture
Dieffenbacher SWPM 45MK Refiner Premium Casting Services Product manufacture
Dieffenbacher SWPM 45MK Refiner Premium Casting Services Product manufacture
Dieffenbacher SWPM 45MK Refiner Premium Casting Services Product manufacture
Dieffenbacher SWPM 45MK Refiner Premium Casting Services Product manufacture
Q1. What is the advantage about your company?
A1. Our company has professional team and professional production line.
Q2. Why should I choose your products?
A2. Our products are high quality and low price.
Q3. The logo and the color can be customized?
A3. Yes, we welcome you to sample custom.
Q4. Any other good service your company can provide?
A4. Yes,we can provide good after-sale and fast delivery.

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