Cast Iron Turbocharger Intermediate Body Custom Casting Services Product

In the demanding world of forced induction, the turbocharger intermediate body (turbine housing) is a critical component, enduring extreme temperatures and thermal cycling. For applications requiring superior durability and cost-effectiveness, a high-quality Cast Iron Turbocharger Intermediate Body remains the gold standard. Our specialized Custom Casting Services are engineered to produce these complex components with exceptional precision and reliability.

Advanced Material for Superior Performance

We utilize high-grade gray and compacted graphite iron (CGI), selected for their outstanding material properties. These alloys offer excellent heat resistance, effectively handling exhaust gas temperatures exceeding 850°C. Their superior thermal conductivity manages heat soak, protecting surrounding engine components, while their inherent damping capacity reduces NVH (Noise, Vibration, and Harshness). The exceptional wear resistance of our cast iron ensures long-term durability against erosive exhaust flow.

Precision-Engineered Production Process

Our manufacturing process leverages advanced sand casting techniques, often using chemically-bonded sands to achieve superior dimensional accuracy and surface finish. The process includes:

• Pattern & Mold Design: CAD-engineered patterns create precise molds for complex internal passages and external geometries.

• Melting & Pouring: Precise control of molten iron chemistry and temperature ensures consistent material integrity.

• Machining: We offer comprehensive secondary machining, including flange facing, bolt hole drilling, and wastegate port finishing, delivering a ready-to-install product.

Robust Applications

Our custom-cast intermediate bodies are integral to a wide range of applications, including:

• High-Performance Automotive & Racing Turbochargers

• Commercial Diesel Engines for trucks and heavy machinery

• Marine and Industrial Turbochargers

• Aftermarket and Retrofit Turbo Systems

Partner with us for your Custom Casting Services. We provide end-to-end solutions from design consultation to final machining, ensuring your Cast Iron Turbocharger Intermediate Body meets the highest standards of performance, durability, and value.